Features and Benefits
- High-throughput EPS processing – handles up to 200 kg per hour, supporting continuous foam densification.
- 50:1 compression ratio – dramatically reduces EPS volume, lowering storage, handling, and transportation costs.
- High-density compressed output – produces EPS logs with densities of 200–400 kg/m³ for efficient recycling and resale.
- Continuous screw compression technology – forms uniform, uninterrupted logs for consistent output quality.
- Mechanical compression process – operates safely with no fumes, no melting, and reduced energy demand.
- Low total power consumption – operates at 19.55 kW, balancing performance with operating efficiency.
- Siemens control system – provides reliable, user-friendly machine operation.
- Premium electrical components – built using trusted brands such as Siemens and Phoenix for long-term durability.
- CE, UL, and CSA compliant – meets recognized international safety and electrical standards.
Ideal Applications & Materials
- Loose EPS packaging waste – including protective inserts, blocks, sheets, and molded packaging.
- Appliance and electronics packaging – effective for bulky EPS generated during unpacking and distribution.
- Manufacturing and assembly operations – supports continuous densification of production-related EPS scrap.
- Warehousing and distribution centers – reduces foam accumulation in high-volume shipping environments.
- Retail back-of-house operations – compacts EPS waste generated from inbound product packaging.
- Recycling and waste-processing facilities – produces consistent, high-density EPS logs suitable for resale and transport.
Operational Advantages
- Significant reduction in EPS waste volume – transforms bulky foam into compact logs, freeing up valuable floor space.
- Lower transportation and disposal costs – higher density output reduces hauling frequency and improves load efficiency.
- Improved recycling value – consistent, high-density EPS logs are easier to market to recycling processors.
- Safe, clean operation – mechanical densification eliminates fumes, odors, and heat-related hazards.
- Reliable continuous operation – screw-based compression supports steady throughput with minimal downtime.
- Easy integration into existing workflows – pairs well with EPS collection stations and recycling lines.
FAQs
What materials can an EPS densifier process?
Baleforce EPS Densifiers are designed specifically for expanded polystyrene (EPS) foam, including packaging inserts, blocks, and loose foam.
Does the densifier use heat or melting?
No. These machines use mechanical screw compression, producing no fumes, odors, or melted material.
What is the output form of the compressed EPS?
The densifier produces continuous, high-density EPS logs suitable for stacking, storage, and recycling transport.
How much power does the machine require?
Total power consumption is approximately 19.55 kW, making it efficient for continuous industrial operation.
Are the machines compliant with safety standards?
Yes. Baleforce EPS Densifiers are built to CE, UL, and CSA standards.
