Features and Benefits
- Closed-door horizontal design for maximum bale density and clean, consistent output
- Automatic ram cycling reduces manual operation and labor requirements
- Various bale sizes available to fit your material flow and facility layout
- Pre-compression lid (LD-60-36-F model) improves bale uniformity and density
- Higher volume capacity compared to vertical balers for foam and lightweight materials
- PLC-equipped control system allows for easy customization and reliable operation
- Adjustable photo-cell control ensures smoother cycles and consistent bale formation
- Hydraulic deep penetration retainer dogs hold material in place for uniform compression
- UL-listed electrical panels meet rigorous safety standards
Ideal Applications & Materials
The Foam Baler Series is built for facilities that handle bulky, lightweight materials and require efficient compaction to reduce storage space and transport costs.
Baleforce Foam Balers are perfect for:
- Foam manufacturing and fabrication facilities
- Packaging and insulation recyclers
- Furniture and bedding manufacturers managing production scrap
- Distribution centers handling protective foam packaging
- Waste management and recycling operations dealing with expanded materials
Materials Handled:
- Expanded Polystyrene (EPS)
- Polyethylene (PE) Foam
- Polyurethane (PU) Foam
- Insulation Foam
- Cushioning and Protective Packaging Materials
Operational Advantages
Baleforce Foam Balers are engineered to maximize uptime, consistency, and operator efficiency. Each unit is designed with practical automation and robust construction to handle the demands of high-volume foam recycling operations.
- Reduced labor requirements with automatic ram cycling and programmable controls.
- Uniform bale density thanks to photo-cell sensors and precision hydraulic systems.
- Fast cycle times to keep material flow moving and minimize handling bottlenecks.
- Compact bale output that lowers storage and transportation costs.
- Easy maintenance access for quick cleaning and minimal downtime.
- Durable, heavy-duty components designed for years of dependable operation.
FAQs
What types of foam can the Baleforce Foam Baler handle?
The Foam Baler Series is designed to compact a wide range of foam materials, including expanded polystyrene (EPS), polyethylene (PE) foam, polyurethane (PU) foam, insulation foam, and protective packaging materials.
How does a closed-door horizontal design benefit foam recycling?
The closed-door horizontal design allows for higher compaction forces, producing dense, uniform bales that maximize payload efficiency. It also ensures clean, consistent bale ejection while minimizing manual handling.
What are the advantages of automatic ram cycling?
Automatic ram cycling reduces labor requirements by allowing the machine to complete compaction cycles automatically. This ensures faster throughput and more consistent bale density with minimal operator input.
Can Baleforce customize foam balers for specific applications?
Yes. Baleforce can configure bale sizes, control systems, and loading options to suit your specific foam recycling operation, production volume, and space requirements.
Is maintenance difficult for foam balers?
Not at all. Baleforce Foam Balers are designed for reliability and ease of maintenance. Routine inspections and cleaning keep performance consistent, and our service team is available for preventive maintenance and technical support when needed.
